exj 8ca, JEEP Manuals, Electronic Service Manual (jeep cherokee xj do 2000)

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XJ
CHARGING SYSTEM
8C - 1
CHARGING SYSTEM
TABLE OF CONTENTS
page
page
REMOVAL AND INSTALLATION
SPECIFICATIONS
REMOVAL AND INSTALLATION
GENERATOR
WARNING: DISCONNECT NEGATIVE CABLE FROM
BATTERY BEFORE REMOVING BATTERY OUTPUT
WIRE
FROM
GENERATOR.
FAILURE
TO
DO
SO
CAN RESULT IN INJURY.
CAUTION: Never force a belt over a pulley rim
using a screwdriver. The synthetic fiber of the belt
can be damaged.
CAUTION: When installing a serpentine accessory
drive belt, the belt MUST be routed correctly. The
water pump will be rotating in the wrong direction if
the belt is installed incorrectly, causing the engine
to overheat. Refer to belt routing label in engine
compartment, or refer to Belt Schematics in Group
7, Cooling System.
Fig. 1 Generator Electrical
1 – GENERATOR FIELD WIRE CONNECTOR
2 – GENERATOR B+ CONNECTION
(1) Disconnect negative battery cable.
(2) Remove generator drive belt. Refer to Group 7,
Cooling System for procedure.
(3) Remove the nut securing battery output cable
to B+ terminal at rear of generator (Fig. 1).
(4) Unplug field terminal connector at rear of gen-
erator (Fig. 1).
(5) Remove upper generator mounting bolt (Fig. 2).
(6) Remove lower generator mounting bolt (Fig. 2)
and remove generator from vehicle.
(7) Reverse the removal procedures for installa-
tion. Tighten hardware in order as follows:
Upper Generator Mounting Bolt—27.5 N·m (20
ft. lbs.)
²
²
Lower Generator Mounting Bolt—47 N·m (35 ft.
lbs.)
²
Battery Terminal (generator B+ terminal) Nut—
8.5 N·m (75 in. lbs.)
 8C - 2
CHARGING SYSTEM
XJ
REMOVAL AND INSTALLATION (Continued)
SPECIFICATIONS
SPECIFICATIONS
Battery Terminal
Nut ............................. 8.5N·m
Lower Generator Mounting
Bolt ............................. 47N·m
Upper Generator Mounting
Bolt ............................ 27.5 N·m
Vacuum Pump Oil Feed Hose
Banjo Bolt ........................ 15N·m
Fig. 2 Generator Mounting Bolts
1 – GENERATOR MOUNTING BOLTS
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